Refurbishment of Turbines & Generators Of Telekosang Hydro Sdn Bhd

Refurbishment of Turbines & Generators

Global Elite O&M spearheaded TK1 and TK2’s refurbishment: thorough inspections, precision component replacement, T&C leadership, agile emergency response, OEM/vendor collaboration, advanced maintenance protocols, workforce/resource optimization, and early refurbishment completion, enhancing unit reliability and efficiency.

Telekosang Hydro Sdn Bhd

Key Activities Led by Global Elite O&M for TK1 and TK2 Refurbishment

01 Comprehensive Inspection and Preparation

Conducted detailed inspections of the generator units, identifying critical issues such as damaged stator cores in TK2 and vibration issues in TK1.
Supervised the cleaning and preservation of disassembled generator components to ensure readiness for refurbishment.

02 Component Replacement and Repairs

Oversaw the replacement of damaged stator cores in TK2, working in collaboration with TDPS to ensure precision alignment.
Guided the repair and replacement of turbine components in TK1, such as guide vane bushings and runner labyrinths, to resolve vibration issues.

03 Testing and Commissioning Leadership

Coordinated and conducted testing and commissioning (T&C) processes for both units, including vibration analysis and load rejection tests.
Verified operational readiness through successful insulation resistance, winding resistance, and Tan Delta tests.

04 Emergency Response Team Deployment

Managed immediate response teams to address unforeseen challenges during refurbishment, ensuring minimal delays.

05 Collaboration with OEMs and Vendors

Actively engaged with OEMs like TDPS and Global Hydro for the design, manufacturing, and installation of critical components.
Facilitated vendor support for advanced diagnostic tools and technical expertise.

06 Implementation of Advanced Maintenance Protocols

Introduced enhanced monitoring systems for vibration, temperature, and sediment impact to prevent future issues.
Designed and implemented a new Standard Operating Procedure (SOP) for sediment detection and flushing in water systems.

07 Workforce and Resource Optimization

Strategically allocated skilled personnel and resources, ensuring critical tasks were completed ahead of schedule.
Deployed real-time monitoring to adjust plans dynamically, reducing overall project duration.

08 Early Completion of Refurbishment Activities

Completed the installation of new stator cores for TK2 five days ahead of the planned timeline, minimizing downtime.
Accelerated post-repair testing for TK1, enabling the unit to return to operation earlier than expected.

Global Elite O&M Sdn Bhd is a premier operation and maintenance company specializing in renewable energy solutions, particularly hydropower.

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